Thermo-pride Spirit Gas TP9C Modulating ECM 97.5% Manuel d'utilisateur

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1083292-UIM-A-0114
When paired with a
York heat pump
MODULATING ECM
RESIDENTIAL GAS FURNACES
MODELS: TP9C, YP9C, CP9C, and
LP9C Series
(Up to 98% AFUE Multi-position)
INSTALLATION MANUAL
LIST OF SECTIONS
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
DUCTWORK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
GAS PIPING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
ELECTRICAL POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
CONDENSATE PIPING AND FURNACE
VENTING CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . . 21
COMBUSTION AIR AND VENT SYSTEM . . . . . . . . . . . . . . . . 27
START-UP AND ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . 35
SAFETY CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
NORMAL OPERATION AND DIAGNOSTICS . . . . . . . . . . . . . 40
REPLACEMENT PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . 42
REPLACEMENT PART CONTACT INFORMATION . . . . . . . . 42
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
START UP SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
LIST OF FIGURES
Duct Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Combustible Floor Base Accessory . . . . . . . . . . . . . . . . . . . . . . . 6
Horizontal Application (Typical) . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Typical Attic Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Typical Suspended Furnace / Crawl Space Installation . . . . . . . 7
Downflow Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Vertical Applications (Typical) . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Coil Cabinet Attachment Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Horizontal Right Application (Typical) . . . . . . . . . . . . . . . . . . . . . 8
Horizontal Left Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
PC Series Upflow Coil Installation . . . . . . . . . . . . . . . . . . . . . . . . 8
Horizontal Left or Right application (Right Shown) . . . . . . . . . . . 8
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Side Return Cutout Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Gas Piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Furnace Control Board – Communications Connections . . . . . 13
Modulating Furnace with Communicating AC or HP . . . . . . . . . 14
Modulating Furnace with Communicating Thermostat
and Non-Communicating AC . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Terminal Screw Wire Connection . . . . . . . . . . . . . . . . . . . . . . . 14
Thermostat Chart - Single Stage Air Conditioner –
Variable Speed Modulating Furnace . . . . . . . . . . . . . . . . . . . . . 15
Thermostat Chart - Two Stage Air Conditioner –
Variable Speed Modulating Furnace . . . . . . . . . . . . . . . . . . . . . 16
Thermostat Chart - Two Stage Air Conditioner with Single
Stage Thermostat – Variable Speed Modulating Furnace . . . . . 17
Thermostat Chart - Single Stage Heat Pump –
Variable Speed Modulating Furnace . . . . . . . . . . . . . . . . . . . . . 18
Thermostat Chart - Single Stage Heat Pump –
Variable Speed Modulating Furnace . . . . . . . . . . . . . . . . . . . . . 19
Thermostat Chart - Two Stage Heat Pump –
Variable Speed Modulating Furnace . . . . . . . . . . . . . . . . . . . . . 20
Typical Condensate Drain, Vertical Installation . . . . . . . . . . . . . 22
Upflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Downflow Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Horizontal Left Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Horizontal Right Configuration . . . . . . . . . . . . . . . . . . . . . . . . . 26
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Home Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Termination Configuration - 1 Pipe . . . . . . . . . . . . . . . . . . . . . . 31
Termination Configuration - 2 Pipe . . . . . . . . . . . . . . . . . . . . . . 31
Termination Configuration - 2 Pipe Basement . . . . . . . . . . . . . 31
Double Horizontal Combustion Air Intake and
Vent Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Double Vertical Combustion Air Intake and
Vent Termination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Downward Venting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Direct Vent Air Intake Connection and Vent Connection . . . . . . 32
Combustion Airflow Path Through The Furnace Casing . . . . . . 33
Ambient Combustion Air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Attic and Crawl Space Combustion Air Termination . . . . . . . . . 35
Gas Valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Furnace Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
LIST OF TABLES
Unit Clearances to Combustibles . . . . . . . . . . . . . . . . . . . . . . . . 4
Coil Projection Dimensions - PC Series Coils . . . . . . . . . . . . . . . 8
Cabinet and Duct Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Recommended Filter Sizes (High Velocity 600 FPM) . . . . . . . . . 9
High Altitude Orifices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Ratings & Physical / Electrical Data . . . . . . . . . . . . . . . . . . . . . 12
Maximum Equivalent Pipe Length . . . . . . . . . . . . . . . . . . . . . . . 28
Elbow Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Equivalent Length of Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Combustion Air Intake and Vent Connection
Size at Furnace (All Models) . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Estimated Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Unconfined Space Minimum Area . . . . . . . . . . . . . . . . . . . . . . . 33
Free Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Gas Rate (CU FT/HR) at Full Input . . . . . . . . . . . . . . . . . . . . . . 36
Inlet Gas Pressure Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Nominal Manifold Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Blower Performance CFM - Any Position . . . . . . . . . . . . . . . . . 39
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Résumé du contenu

Page 1 - INSTALLATION MANUAL

1083292-UIM-A-0114When paired with aYork heat pumpMODULATING ECMRESIDENTIAL GAS FURNACESMODELS: TP9C, YP9C, CP9C, and LP9C Series(Up to 98% AFUE Mu

Page 2 - SECTION I: SAFETY

1083292-UIM-A-011410 Johnson Controls Unitary ProductsHorizontal FiltersAny branch duct (rectangular or round duct) attached to the plenummust attach

Page 3 - CODES AND STANDARDS

1083292-UIM-A-0114Johnson Controls Unitary Products 11GAS CONVERSION FOR PROPANE (LP)This furnace is constructed at the factory for natural gas-fired

Page 4

1083292-UIM-A-011412 Johnson Controls Unitary ProductsAnnual Fuel Utilization Efficiency (AFUE) numbers are determined in accordance with DOE Test pro

Page 5 - SECTION II: DUCTWORK

1083292-UIM-A-0114Johnson Controls Unitary Products 13CONTROL WIRINGThis furnace can be connected to the wall thermostat and outdoor A/Cor heat pump u

Page 6 - WORK AREA

1083292-UIM-A-011414 Johnson Controls Unitary ProductsWhen connecting the Communicating Control (wall thermostat) and fur-nace control to a non-commun

Page 7 - RIGHT SIDE VENT

1083292-UIM-A-0114Johnson Controls Unitary Products 15For additional connection diagrams for all UPG equipment refer to “Low Voltage System Wiring” do

Page 8 - Mounting Plate

1083292-UIM-A-011416 Johnson Controls Unitary Products FIGURE 23: Thermostat Chart - Two Stage Air Conditioner – Variable Speed Modulating FurnaceC24

Page 9 - SECTION III: FILTERS

1083292-UIM-A-0114Johnson Controls Unitary Products 17 FIGURE 24: Thermostat Chart - Two Stage Air Conditioner with Single Stage Thermostat – Variabl

Page 10 - SECTION IV: GAS PIPING

1083292-UIM-A-011418 Johnson Controls Unitary Products FIGURE 25: Thermostat Chart - Single Stage Heat Pump – Variable Speed Modulating FurnaceC24 –

Page 11 - SECTION V: ELECTRICAL POWER

1083292-UIM-A-0114Johnson Controls Unitary Products 19 FIGURE 26: Thermostat Chart - Single Stage Heat Pump – Variable Speed Modulating FurnaceC24 –

Page 12 - SUPPLY VOLTAGE CONNECTIONS

1083292-UIM-A-01142 Johnson Controls Unitary ProductsThe York YP9C is part of a “Hybrid Comfort System” when paired with aYork Heat pump.These high ef

Page 13 - CONTROLS

1083292-UIM-A-011420 Johnson Controls Unitary Products FIGURE 27: Thermostat Chart - Two Stage Heat Pump – Variable Speed Modulating FurnaceOReversin

Page 14 - AIR CONDITIONER CONNECTIONS

1083292-UIM-A-0114Johnson Controls Unitary Products 21ACCESSORY CONNECTIONSThe furnace control will allow power-switching control of various acces-sor

Page 15

1083292-UIM-A-011422 Johnson Controls Unitary ProductsThe condensate will flow to the drain better if an open stand pipe isinstalled in the drain line

Page 16

1083292-UIM-A-0114Johnson Controls Unitary Products 23 FIGURE 29: Upflow ConfigurationINDUCER ROTATED FORLEFT SIDE VENTINGUPFLOWAS RECEIVEDINDUCER RO

Page 17

1083292-UIM-A-011424 Johnson Controls Unitary Products FIGURE 30: Downflow ConfigurationAIRFLOWAIRFLOWMove raingutter hoseto this positionDOWNFLOW -

Page 18

1083292-UIM-A-0114Johnson Controls Unitary Products 25 FIGURE 31: Horizontal Left ConfigurationHORIZONTAL - LEFTINDUCER ROTATEDHORIZONTAL - LEFTINDUC

Page 19

1083292-UIM-A-011426 Johnson Controls Unitary Products FIGURE 32: Horizontal Right ConfigurationAIRFLOWHORIZONTAL - RIGHTINDUCER ROTATEDHORIZONTAL -

Page 20

1083292-UIM-A-0114Johnson Controls Unitary Products 27SECTION VII: COMBUSTION AIR AND VENT SYSTEMCOMBUSTION AIR AND VENT SAFETYThis Category IV, dual

Page 21 - FURNACE VENTING CONFIGURATION

1083292-UIM-A-011428 Johnson Controls Unitary ProductsTable 7: Maximum Equivalent Pipe LengthElevation Sea level - 2000 Elevation 6001 - 7000Model Inp

Page 22 - CONDENSATE DRAIN TERMINATION

1083292-UIM-A-0114Johnson Controls Unitary Products 29Dimensions are those required in Standard ASTM D-3311.Example:An 80,000 BTUH furnace requires 32

Page 23

1083292-UIM-A-0114Johnson Controls Unitary Products 3• Furnaces for upflow installation on combustible flooring shall notbe installed directly on carp

Page 24 - FOR RIGHT SIDE VENTING

1083292-UIM-A-011430 Johnson Controls Unitary ProductsVENT CLEARANCES† A vent shall not terminate directly above a sidewalk or paved driveway that is

Page 25 - INDUCER AS RECEIVED

1083292-UIM-A-0114Johnson Controls Unitary Products 31VENT SYSTEMThis furnace is certified to be installed with one of two possible ventconfigurations

Page 26 - HORIZONTAL - RIGHT

1083292-UIM-A-011432 Johnson Controls Unitary Products DOWNWARD VENTINGIn some applications, it may be necessary to run the vent pipe and airintake do

Page 27 - VENT SYSTEM

1083292-UIM-A-0114Johnson Controls Unitary Products 33An unconfined space is not less than 50 ft3 (1.42 m3) per 1,000 BTU/hr (0.2928 kW) input rating

Page 28

1083292-UIM-A-011434 Johnson Controls Unitary ProductsAir Supply Openings and Ducts1. An opening may be used in lieu of a duct to provide to provide t

Page 29 - COMBUSTION AIR / VENTING

1083292-UIM-A-0114Johnson Controls Unitary Products 35Specially Engineered InstallationsThe above requirements shall be permitted to be waived where s

Page 30 - VENT CLEARANCES

1083292-UIM-A-011436 Johnson Controls Unitary ProductsVerify natural gas input rate by clocking meter.1. Turn off all other gas appliances and pilots.

Page 31 - 12” MIN

1083292-UIM-A-0114Johnson Controls Unitary Products 37ADJUSTMENT OF MANIFOLD GAS PRESSUREInlet and manifold gas pressure may be measured by connecting

Page 32 - COMBUSTION AIR

1083292-UIM-A-011438 Johnson Controls Unitary ProductsADJUSTMENT OF FAN CONTROL SETTINGSCooling - The airflow delivered by the furnace during cooling

Page 33 - Vent pipe clamps

1083292-UIM-A-0114Johnson Controls Unitary Products 39NOTE: All CFM’s are shown at 0.5” w.c. external static pressure.These units have variable speed

Page 34

1083292-UIM-A-01144 Johnson Controls Unitary ProductsINSPECTIONAs soon as a unit is received, it should be inspected for possible dam-age during trans

Page 35 - 12” minimum

1083292-UIM-A-011440 Johnson Controls Unitary ProductsSECTION IX: SAFETY CONTROLSCONTROL CIRCUIT FUSEA 3-amp fuse is provided on the control circuit b

Page 36 - CONVERSION

1083292-UIM-A-0114Johnson Controls Unitary Products 41TROUBLESHOOTINGThe following visual checks should be made before troubleshooting:1. Check to see

Page 37

1083292-UIM-A-011442 Johnson Controls Unitary ProductsSECTION XI: REPLACEMENT PARTS LISTDESCRIPTIONMOTORMOTOR, DIRECT DRIVE BLOWERBLOWER, COMBUSTIONEL

Page 38 - Humidistat

1083292-UIM-A-0114Johnson Controls Unitary Products 43SECTION XII: WIRING DIAGRAM FIGURE 47: Wiring DiagramPOWER SUPPLY 115-1-60GAS VALVETO AIR CONDI

Page 39

1083292-UIM-A-011444 Johnson Controls Unitary ProductsNOTES

Page 40 - DIAGNOSTICS

1083292-UIM-A-0114Johnson Controls Unitary Products 45SECTION XIII: START UP SHEET33" 97% - 98% AFUE Modulating Gas Furnace Start Up Sheet Prope

Page 41

Subject to change without notice. Published in U.S.A. 1083292-UIM-A-0114Copyright © 2014 by Johnson Controls, Inc. All rights reserved. Supersedes: 10

Page 42 - KNOB, QUARTER TURN (4 Req’d)

1083292-UIM-A-0114Johnson Controls Unitary Products 5SECTION II: DUCTWORKDUCTWORK GENERAL INFORMATIONThe duct system’s design and installation must:1.

Page 43 - SECTION XII: WIRING DIAGRAM

1083292-UIM-A-01146 Johnson Controls Unitary ProductsRESIDENTIAL AND MODULAR HOME UPFLOW RETURN PLENUM CONNECTIONReturn air may enter the furnace thro

Page 44

1083292-UIM-A-0114Johnson Controls Unitary Products 7When moving or handling this furnace prior to installation it is recom-mended to leave the doors

Page 45 - SECTION XIII: START UP SHEET

1083292-UIM-A-01148 Johnson Controls Unitary ProductsFURNACE ASSEMBLY - MC SERIES COILS ONLYMC coils are supplied ready to be installed in a horizonta

Page 46 - Norman, OK 73069

1083292-UIM-A-0114Johnson Controls Unitary Products 9SECTION III: FILTERSFILTER INSTALLATIONAll applications require the use of a field installed filt

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